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Tercer año Lesson 10 of 13 · about 15 min

Grounding and bonding as a system

What you’ll learn

  • The two separate jobs: grounding to earth, and bonding metal back to the source.
  • The fault return path, traced end to end, and why the earth is a poor conductor for it.
  • Why the neutral is bonded to ground at one point only.
  • What a separately derived system is and why a transformer secondary needs its own bond.

Before this: Hot, neutral, ground · Bonding vs grounding

Grounding and bonding are two different jobs that meet at one point. Grounding ties the electrical system to the earth. Bonding ties every piece of exposed metal together and back to the source, so a fault has a low-impedance road home and the protective device opens fast. In first and second year you learned the wires; in third year you look at the whole system — service, feeders, transformers and all.

Two jobs

System grounding connects one point of the supply — usually the neutral of a wye — to the grounding electrode system (rods, plates, a building’s steel or a water pipe, as your book allows). That holds the system at a steady voltage to earth, gives lightning and switching surges somewhere to go, and makes a fault to earth detectable.

Bonding joins all the metal that does not normally carry current — boxes, raceways, enclosures, motor frames, cable armour — into one connected system that runs back to the service. With everything bonded there is no dangerous voltage between two things a person could touch at once, and a hot conductor touching any of it creates a short circuit that trips the breaker instead of an energised enclosure that waits for someone.

The fault return path

source transformador service motor hot fault to frame bonding G bar N bar MBJ neutral electrode
Fault current goes back to the source, not into the ground: out on the hot, through the fault into the frame, back on the bonding conductor, across the main bonding jumper (MBJ) to the neutral, and home. The electrode does its own job; it is not on this road.

Current only flows in a loop, and the loop for a fault ends at the transformer that made the voltage. So the question is never “is it grounded?” but “how good is the path back to the source?” The lower the impedance of that loop, the higher the fault current and the faster the protective device opens.

Worked: the bonding path versus the earth

  1. A 120 V circuit. The hot conductor out to the fault is 0.2 Ω; the bonding conductor back is 0.2 Ω. Loop = 0.4 Ω (ignoring the transformer).
  2. Fault current = 120 ÷ 0.4 = 300 A — far above a branch breaker’s rating, so it trips in its fast region.
  3. Now remove the bonding conductor and let the fault find its way home through a ground rod at the motor and the earth, say 25 Ω in total.
  4. Fault current = 120 ÷ 25 = 4.8 A. The breaker will never notice. The motor frame sits near 120 V to anything grounded nearby — until someone touches it.

One bond, at one place

The neutral and the bonding system are joined at one point: the main bonding jumper at the service (or the system bonding jumper at the source of a separately derived system). Downstream of that point they are kept apart — the neutral bar in a subpanel is isolated from the can, and the bonding conductors land on their own bar. If they are joined again downstream, normal neutral current finds parallel paths over conduit, enclosures and bonding conductors. That current makes shocks, heats joints, hums in audio and data, and trips ground-fault protection for no visible reason.

Separately derived systems

A transformer with separate primary and secondary windings — a 600 V or 480 V delta primary feeding a 208Y/120 or 480Y/277 secondary, say — creates a brand-new system. Its secondary neutral has no connection at all to the building’s service neutral. So it needs its own neutral-to-ground bond at the transformer or its first disconnect, its own connection to the grounding electrode system, and bonding conductors that run back to that point. A generator whose neutral is switched by the transfer switch is treated the same way. The exact method and sizes are in your code book; the idea is simply that every system gets exactly one bond, at its own source.

En la obra

Tips

  • Trace the fault loop in your head for any new installation: source, hot, fault, bonding, bond point, neutral, source. Every break in it is a problem.
  • In a subpanel, look for the green bonding screw or strap before you land the neutral — it usually comes out.
  • Use proper bonding fittings where a raceway is the bonding path; paint and loose locknuts are high impedance.
  • At a transformer, find where the system bond is supposed to be on the drawings, and confirm there is one — and only one.
  • Clamp a meter around a bonding conductor on a live system: steady current there often means an extra neutral bond somewhere.

Common mistakes

  • Believing a ground rod will trip a breaker.
  • Bonding neutral to ground again in a subpanel.
  • Forgetting the system bond on a transformer secondary, leaving a floating system.
  • Using the neutral as the bonding path downstream of the service.
  • Relying on a flexible or painted raceway joint as the only bonding path.

Check yourself

0 right of 0 answered 7 questions · pick one answer each

  1. 1.A hot conductor faults to a metal enclosure. What is the main job of the bonding (equipment grounding) conductor at that moment?

  2. 2.A 120 V fault returns only through the earth via a ground rod with 25 Ω resistance. Roughly what current flows?

  3. 3.Why is the neutral bonded to ground at one point (the service or the source of a separately derived system) and not again downstream?

  4. 4.What makes a transformer secondary a "separately derived system"?

  5. 5.What is the difference between grounding and bonding?

  6. 6.A fault loop has 0.2 Ω of hot conductor and 0.2 Ω of bonding conductor on a 120 V circuit. Ignoring the source impedance, what fault current flows?

  7. 7.You find the neutral and ground bars bonded together in a subpanel downstream of the service. What does that tell you?

Preguntas frecuentes

Does a ground rod make a circuit safe?

Not on its own. A rod has far too much resistance to the earth to carry enough fault current to trip a breaker — a few amps on 120 V, typically. The rod and the rest of the grounding electrode system do other jobs: they stabilise the system voltage to earth and give lightning and surges a path. Fault clearing is done by the bonding conductors back to the source.

Why is it called "equipment grounding conductor" in some books and "bonding conductor" in others?

Different codes use different words for the same wire. The Canadian Electrical Code calls it a bonding conductor; the NEC calls it an equipment grounding conductor. Either way it is the conductor that ties exposed metal back to the source so a fault clears. Use your own book's term on the exam.

What is an ungrounded (or high-resistance grounded) system?

Some industrial systems deliberately have no solid bond between the system and ground, or bond it through a resistor. A first ground fault then causes little current and the plant keeps running, while a detector raises an alarm to find it before a second fault on another phase causes a line-to-line short. They need their own monitoring and procedures, and the rules for them are in your code book.

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